When a lock fails the “Door Open” test, the issue is almost always a strike plate misalignment. Over time, seasonal humidity changes and natural home settling cause door frames to shift, forcing the deadbolt to grind against its strike plate.
Independent product testing reveals that the main cause of physical deadbolt failure is actually the short, 3/4-inch screws supplied by manufacturers to attach the strike plate [3]. These short screws pull out of the frame easily. Upgrading to 3-inch structural screws anchors the lock directly into the wall stud, preventing the frame shifting that causes deadbolts to jam.
The Marker Alignment Test
To pinpoint exactly where the deadbolt is rubbing, apply dry-erase marker or chalk to the tip of the deadbolt. Close the door and turn the thumbturn. Open the door and check the strike plate—the transferred marker residue will show you exactly which edge of the metal plate needs to be filed down or shifted.